I tried going back to a lamp instead of using the small LED flashlight and this time instead of having the lamp inside the box. I cut a second hole on the opposite side and it worked alright.
Here's a shot of the A being reflected onto my door. I turned on another lamp to get enough light to take this process shot but normally it was much more dark.
A closeup of the A after adjustments were made in PS to clean it up a bit.
The completed alphabet A-Z

I decided to name my font dorlite, it doesn't give the font concept off right away. Have any other name ideas?

I also tried just placing the letter stencils I cutout against a clipboard and snapping a quick picture... It gives a completely different feel. I don't like this type face as much as the dorlite.
Finished type face A-Z

Couldn't think of a very interesting name, clipopgraphy...

GREAT process. you made two excellent typefaces! good work!
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